■ ■ 鍍膜設備
 
  森科以清華大學畢業博士生為骨幹組建一支勇于開拓的研發團隊,并與高校科研機構(如清華大學、北京大學)進行廣泛技術交流,使技術不斷創新。 


森科掌握了多項真空鍍膜核心技術,所有的真空鍍膜設備都是根據産品的質量要求自主研發。 1998年,開發出工件可以公轉與自轉,依工藝條件設定轉速的鍍膜設備。
2000-2003年,開發出在單個爐子上實現多種鍍膜方式設備。
2007年,成功研發自動控制系統。
2009年,應用離子源技術。
現在,連續真空爐鍍膜機正在測試驗證中。

Tritree has developed and designed the vacuum plating systems used in our factories. The systems are custom-made in order to meet product quality requirements. The R&D division works with faculty at Tsing-Hua University and Peking University to ensure that the technology is up to date.
1998 Chambers designed to revolve and rotate work-piece
2000-2003 Multiple plating technologies in a single furnace
2007 Proprietary automatic control system
2009 Implemented ion source technology
Now, continuous vacuum system is under testing and certification


1998年,專業真空鍍膜設備

Custom Chambers and Fixtures
1998年,針對手機、鐘表質量要求,森科開發出工件可以公轉與自轉,依工藝條件設定轉速 的鍍膜設備,這樣可以使膜層沉積均勻。

Tritree designed vacuum plating chambers where the fixtures can revolve and rotate work-piece for even coating deposition. The chambers are made to order to suit the work pieces to be plated.

2000-2003年,開發出在單個爐子上實現多種鍍膜方式。

如“多弧離子鍍”、“多弧磁控濺射鍍”、“中頻孿生對靶磁控濺射鍍”,可根據客戶産品質量的要求選擇最佳的鍍膜方式。
Tritree’s plating systems can perform multiple plating methods in a single chamber.We select the best plating method based on the quality requirements of customers.


1、多弧離子鍍 / Multi-Arc Ion Plating
◆離化率高,膜層反應充分,使膜層顔色純正,沉積速度快。
  High ionization rate, full reaction, pure coating color, fast deposition.
2、中頻孿生對靶磁控濺射 
  Mid-Frequency Dual-Target Magnetron Sputtering.
◆細化顆粒,提高亮度,成膜的溫度較低,應力較小。
 Fine granule, high gloss, low coating temperature, low stress.
3、以上兩種工藝綜合應用 
   Multi-Arc and Sputtering Combination Process
◆膜層顔色純正, 細化顆粒,提高亮度,效率高。
  Pure coating color, fine granule, high gloss, high efficiency.

2007年,自動化控制系統應用

Automatic Control System
2007年,針對鐘表、手機鍍膜工藝特點森科成功研發出自動控制系統,實現整個鍍膜過程自動精确控制,可以自動記錄每一爐産品的工藝參數,從而保證了産品質量的穩定性。(如:保證相同PO的産品顔色一緻性)森科在同行業中最先應用此項技術。 采用數顯自動電子監控系統,可以自動精确控制各種氣體的任何時刻的流量,從而準确調制薄膜結構。
In 2007 Tritree developed an automatic control system (optimized for cell phone and watch components) which monitors and controls the entire plating process. It records production parameters of each chamber to ensure consistent quality. Tritree’s control system is proprietary. The control system continuously adjusts the gas flow to ensure uniform film deposition.


2008年,離子源技術

Ion Generator technology
森科公司根據鐘表、手機的質量要求對離子源技術進行改進并應用于真空鍍膜。與同行業其它公司相比,技術相當成熟。 離子源技術有以下優點: ◆清潔工件;
◆提高離化率,使反應濺射鍍膜更充分;
◆改善膜層結構和應力狀況,膜層結合力較強。
Tritree has implemented a ion generator specifically for watches and cell phone quality requirements. Ion generators produce a flow of ions which serve to:
◆Clean the work-piece.
◆ Increase the ionization rate, making the chemical reaction more efficient.
◆ Improve film structure and stress status, which increases film adhesion.








 

2009年,連續真空爐鍍膜機(在測試驗證中)

continuous vacuum system(under testing and certification)
1、鍍膜過程一直處于真空狀态,工藝更穩定,膜層質量更可靠,靶材不會受到污染。
2、減少抽氣時間,效率更高。
1、The plating chamber is in a continuous state of vacuum with a more stable process and reliable film quality but without contamination on the targets.
2、Shorter pump down time increases productivity.


森科公司長期以來堅持設備和技術的研發,在同行業中技術一直處于領先地位,設計開發的真空鍍膜設備具有較強的競争優勢。Tritree has long invested in the research and development of our equipment and technology. Our proprietary vacuum plating systems provide Tritree with the competitive edge in quality.